Leading African MNC

Role :
The role is responsible for overseeing the entire injection moulding process, ensuring the production of high-quality plastic components used in agrochemical products such as bottle, containers, caps, and packaging solutions. This role combines technical expertise in injection moulding with management skills to lead a team, maintain efficiency, and ensure product quality.


Responsibilities:
Moulding Operations Management:

• Supervise and manage the day-to-day operations of the injection moulding department.
• Oversee machine setup, operation, troubleshooting, and maintenance of moulding machines.
• Ensure the production of quality plastic components within specifications.
• Optimize production processes for efficiency and cost-effectiveness.

Team Leadership & Training:

• Lead, mentor, and manage a team of moulding operators and technicians.
• Ensure adequate training for staff on machine operation, safety protocols, and quality standards.
• Create and maintain work schedules, delegating tasks and responsibilities.

Quality Control:

• Ensure that all products meet the company's quality standards and regulatory requirements.
• Work closely with quality control teams to ensure the moulded components are free from defects and meet agrochemical industry standards.
• Identify and address any quality issues by analyzing defects and implementing corrective actions.

Machine Maintenance & Troubleshooting:

• Ensure regular maintenance and calibration of all injection moulding equipment.
• Troubleshoot and resolve technical issues related to the moulding process, machinery, or materials.
• Collaborate with the maintenance team for timely repairs and minimize downtime.

Process Optimization:

• Continuously analyze and improve moulding processes to maximize productivity and reduce waste.
• Implement lean manufacturing practices to improve efficiency and reduce costs.
• Manage and implement new technologies, processes, and systems to improve production output.

Inventory and Materials Management:

• Work closely with the procurement department to manage raw material supplies (e.g., resins, additives).
• Monitor and control inventory levels to prevent production delays or excess waste.
• Ensure proper storage and handling of materials in line with safety regulations.

Compliance & Safety:

• Ensure that the injection moulding operations comply with safety regulations and environmental standards.
• Develop and enforce safety protocols within the department.
• Maintain proper documentation for compliance with industry and governmental standards.

Cost Management:

• Control and reduce production costs through effective resource management.
• Develop budgets for the department and monitor spending against these budgets.
• Identify areas of potential cost savings without compromising on quality.

Collaboration with Other Departments:

• Work closely with R&D, product design, and quality assurance teams to develop new products and improve existing ones.
• Coordinate with the logistics and packaging departments to ensure timely delivery of moulded products.

Educational Background and Experience:

• Bachelor’s degree in mechanical engineering or plastics engineering, CIPET is a big advantage
• 8+ years of experience in injection moulding in a manufacturing setting (preferably in the packaging or chemical industry).
• Experience working in or managing operations for an agrochemical or plastic packaging company is highly preferred.

Technical Expertise:

• In-depth knowledge of injection moulding machines and processes.
• Strong understanding of plastic materials used in agrochemical packaging, such as polyethylene (PE) and polypropylene (PP).
• Familiarity with process parameters, such as temperature, pressure, cooling time, etc.
• Experience in mould design and troubleshooting common moulding defects like warping, shrinkage, and flashing.

Leadership & Management:

• Proven experience managing and mentoring teams in a manufacturing environment.
• Strong leadership and people management skills to motivate teams and resolve conflicts.
• Ability to make quick, informed decisions under pressure.

Problem-Solving Skills:

• Analytical and critical thinking to identify process inefficiencies or defects and develop effective solutions.
• Hands-on experience troubleshooting machinery and process problems.

Quality Assurance & Attention to Detail:

• Knowledge of quality standards relevant to the agrochemical industry and packaging.
• High attention to detail to ensure that all products meet specifications.

Lean Manufacturing and Process Optimization:

• Experience with lean manufacturing principles and continuous improvement strategies.
• Ability to streamline production processes to improve efficiency and reduce waste.

Safety and Compliance Knowledge:

• Familiarity with industry regulations, particularly in relation to chemical safety, environmental compliance, and workplace safety standards.
• Strong commitment to maintaining a safe working environment.

Project Management Skills:

• Ability to manage multiple projects simultaneously, meeting production deadlines and quality targets.
• Experience with cost management, budgeting, and resource allocation.

Communication and Collaboration:

• Strong interpersonal and communication skills for liaising with different departments (R&D, Quality Control, Procurement).
• Ability to work with cross-functional teams in a collaborative environment.

Computer Skills:

• Proficiency in manufacturing software like ERP systems and injection moulding software for process monitoring.
• Knowledge of CAD software (for working with mould designs) is a plus.

Net Savings Around $2500 + Food + Accommodation + Transport + All Expat Benefits